=========================================== =Supplier Expectation Manual Revision List= =========================================== May 17 2006 = FPI Supplier Expectation Manual New Edition = Cover Changed from 5th edition to 6th. Page 4 Deleted Appendix D-QA Network. Deleted Appendix E-PSW and replaced it with with PASS Part Approval Submission Sheet. Deleted Appendix G. Added Problem Tracking Sheet PTS. Page 5 Deleted QS-9000 and replaced it with TS-16949. Page 7 Changed Quality Control Specialist to Quality Assurance Specialist. Page 8 Deleted QS-9000. Page 14 Added FPI may attend tha HVPT run for final PPAP approval. Page 15 Deleted QS-9000. Deleted havng the suppliers to submit a plan for TS-16949 certification. Deleted QA Network. Page 16 Deleted statement about PPAP Checklist. Changed QC to QA at the PPAP Sample Submission. Page 17 Changed QC to QA. Deleted QA Network Statement. Added PPAP Level Requirements. Level 1 submission PASS only. Level 2 submit PASS and sample data. Level 3 all PPAP requirements submission. Level 4 same as Level 3 except ommitting sample parts. Level 5 same as Level 3 except PPAP review is at aupplier location. Under PPAP Requirements, deleted PPAP Check sheet. Deleted Warrant and replace with PASS. Page 19 Added FPI Supplier Quality Assurance Contact Sheet. Added FPI Supply Chain Management Sheet. Page 20 Deleted Process Set-up Sheet. Moved Packaging and labeling to RFQ section. Page 21 Deleted SOPA and replaced with Aupplier Process Check Before SOP. Added provational approval can be granted at PPAP submission for 80% payment of supplier costs and remaining balance will be paid after final approval. Page 22 Added upon requirement to the statement after start of producation request for inspection data. Added FPI will perform rec. inspection for 3 months for all new parts, PCR parts that impact part quality and parts that have been impact by ECI's. Deleted each lot shipped section. Added if a non-confirmance is found, FPI will follow RCAR procedure. (See suspect and non-conformance section.) Page 24 Deleted bold print about data. Changed QC to QA. Page 32 Changed RCAR chargeback from 250 dollars to 500 dollars. Appendix D Appendix E: Renewed Appendix F: Renewed Appendix G: Renewed Appendix I Appendix P: New Form Appendix Y Appendix X: Deleted QF-276 PPAP Activity Sheet: New --------------------------------------------------------------------------------- May 04 2006 Appendix F -"Warrant scanned & submitted to supplier & FPI Buyer" part changed. --------------------------------------------------------------------------------- Feb 10 2006 Appendix P - Removed File name "WI-LABELDIMEN-SUPLR Appendix Q" changed to "WI-PUR-013 Label Dimensions Appendix Q REV 2 1-31-06" File name "WI-RETCONTAIN-DIMEN Appendix R" changed to "WI-PUR-014 Return Contain Dimen Appendix R REV 1 1-31-06" File name "WI-TERMCOND-PURCH APPENDIX B" changed to "WI-PUR-015 PO Terms Conditions APPENDIX B REV 1 1-31-06" --------------------------------------------------------------------------------- Dec 19 2005 Appendix E - Add check box for Provisional Approval Appendix F - Instruction # and Revision level --------------------------------------------------------------------------------- Nov 23 2005 Appendix I --------------------------------------------------------------------------------- Oct 20 2005 Appendix F Appendix Y Supplier Expectation Manual - Page 21, 22, and 24. --------------------------------------------------------------------------------- Sep 16 2005 Appendix I - Delete "If answer to any of the above is NO, what is the countermeasure" on Countermeasure Validation Section. --------------------------------------------------------------------------------- Sep 12 2005 Appendix H - Add Technical standard number. Appendix I - Add record customer QPR/QPI number and add legend for RCAR# prefixes: "C" = customer, "I" = Internal, "QMS" = Audits. --------------------------------------------------------------------------------- Aug 3rd 2005 Supplier Expectation Manual --- correction of errors and/or clarification (Page 4, 7, 15, 16, 17, 18, 22, 23, 24, 25, 30, and 32) --------------------------------------------------------------------------------- Jul 14th 2005 Appendix Y - New Appendix G - PPAP Checklist --- Add Yes/No/Not Required section on Material Mapping Chart (When required) --------------------------------------------------------------------------------- Jun 17th 2005 Supplier Expectation manual --- correction of errors and/or clarification (Page 16, 17, 19, 20, 21, 22, 23, and 24) Appendix A - Request for quote --- Add QF# and removed logo Appendix B - FPI Terms and Conditions --- Add QF# and removed logo Appendix E - Part Submission Warrant --- Add items (run at rate) and removed logo. Correct revision No. Appendix F - Production Part Approval Process (PPAP) --- Add QF# and title block Appendix G - PPAP Checklist --- Add QF# and correct sentence. (MQC/Control plan and Inspection standard) Appendix H - Technical Standard Request Form --- Add title block Appendix J - Packaging and Shipping Data Form --- Add QF# Appendix K - Material Mapping --- Add QF# Appendix L - MQC/CP --- Add QF# Appendix N - Process Change Request (PCR) --- Add Purchasing Sign-off block Appendix O - Sub-Supplier/Plant Location Change --- Add QF# and QC Sign-off block Appendix P - Direct to Stock --- Add QF# Appendix Q - FPI Special Shipment Label --- Add QF# Appendix R - Returnable Container Reference Sheet --- Add QF# Appendix S - APP Policy --- Add QF# Appendix U - Obsolescence Request Form --- Add QF# and Removed logo Appendix V - NAFTA Certificate of Origin --- Direct link from original document Appendix V - NAFTA Certificate of Origin Continuation Sheet --- Direct link from original document Appencix W - First Shipment for ECI/PCR Parts --- Add QF# Appendix X - Supplier countermeasure Review --- Add Title Block --------------------------------------------------------------------------------- Mar 29th 2005 Appendix E - Part Submission Warrant Appendix P - Supplied Parts Inspection and Improvement Plan Appendix T - Supplier Performance Report --------------------------------------------------------------------------------- Jan 15 2005 Changed Supplier Expectation Manual page 4, Appendix List Changed Supplier Expectation Manual page 17, PPAP Sample Submissions Changed Supplier Expectation Manual pages 22-23, Product/Process/Manufacturing Location/Sub-Contractor Changes (3 Changes) Changed Supplier Expectation Manual pages 34-35, Acronym List (2 Changes) Changed Appendix N (Process Change Request) Add Appendix W (First Shipment for ECI/PCR Parts)